• KVVP COPPER CORE PVC INSULATION PVC SHEATH COPPER BRAID SHIELDI
  • KVVP COPPER CORE PVC INSULATION PVC SHEATH COPPER BRAID SHIELDI

KVVP COPPER CORE PVC INSULATION PVC SHEATH COPPER BRAID SHIELDI

1. Application Scope

This product is suitable for control, monitoring circuits, and protection lines with an AC rated voltage of U0/U of 450/750V and below.

2. Material and Executive Standard

  • Material: The conductor is made of high-purity oxygen-free copper wire; the insulation is made of high-quality polyethylene insulation material; the shielding is made of aluminum foil + high-density tin-plated copper mesh braided shielding, which effectively improves shielding performance, reduces signal attenuation, and prevents external signals from causing interference and noise; the sheath is made of high-quality polyvinyl chloride sheath material.
  • Executive Standard: GB/T9330-2020
  • KVVP COPPER CORE PVC INSULATION PVC SHEATH COPPER BRAID SHIELDI

Description

Functional Role in Control and Monitoring Installations
KVVP copper core control cable is engineered specifically for use in control and monitoring circuits with a voltage rating of 450/750V. Targeted at electrical engineers, equipment manufacturers, and system integrators, this product facilitates robust control and protection line connections. Provided by an established control cable manufacturer, it supports diverse conductor configurations to precisely match system requirements. This cable’s construction ensures consistent electrical performance in control cabinets, machinery control panels, and automation setups where signal reliability is critical. Procurement specialists and power cable suppliers benefit from its versatile application range and compliance with industry installation standards.

Technical Construction and Specification Highlights
The core component consists of oxygen-free high-purity copper conductors insulated by polyethylene, which is protected by a PVC sheath. The shielding system combines aluminum foil and a tin-plated high-density copper mesh braid, enhancing electromagnetic interference reduction. Outer diameters range from approximately 1.2 mm up to 8.0 mm with conductor resistance around 0.011 Ω/km at 20°C and insulation resistance exceeding 18.1 MΩ/km at 70°C, meeting strict parameters for signal integrity. Its long-term operating temperature limit is 70°C, with a laying temperature floor of 0°C. Robust PVC sheathing offers mechanical protection and fire retardance, aligning with rigorous quality requirements typical from a reputable control cable supplier.

Practical Industry Applications and Operational Benefits
Widely employed in automation systems, industrial control panels, electrical distribution, and legacy equipment maintenance, this control cable ensures optimal shielded signal transmission. The copper braid shielding minimizes noise and external interference, essential in environments with complex electrical wiring. It integrates seamlessly into control cabinets and monitoring installations, supporting both new system deployments and field servicing scenarios. For electrical wire wholesalers and industrial customers, this product offers a dependable, standardized cabling solution that delivers measurable reliability, facilitating compliance with safety and operational protocols across manufacturing and processing plants.


Product Advantages

Structural and Design Innovation for Enhanced Shielding
The KVVP cable's layered shielding design incorporates a dual protective system of aluminum foil plus a tin-plated copper mesh braid, ensuring comprehensive EMI containment and signal fidelity. Its flexible yet sturdy PVC outer jacket delivers mechanical resilience suited for industrial environments. The cable supports modular conductor configurations up to 12 cores, accommodating varied wiring schemes demanded by complex control systems. Developed by a prominent electric cable manufacturer, it features optimized bending radius specifications to maintain conductor integrity during installation and maintenance. Such design considerations exemplify best practices in modern control cable manufacturing and power cable supply, providing system architects significant installation versatility.

Superior Performance and Operational Efficiency
This cable offers excellent conductive performance with low resistance and high insulation values, essential for control applications demanding precise signal transmission and minimal loss. Its durability under a 70°C operating temperature permits stable operation in industrial environments with elevated thermal exposure. The shielding reduces susceptibility to noise and electromagnetic interference, crucial in sensitive control loops. End users, including industrial maintenance teams and equipment integrators, benefit from its ease of handling and reliable in-service performance. Suppliers of wholesale electric wire recognize this cable for its blend of mechanical toughness and electrical reliability, which reduces downtime and extends system life cycles.


Operating Characteristics

  • The long - term allowable operating temperature of the cable shall not exceed 70℃.
  • The laying temperature of the cable shall not be lower than 0℃.
  • Bending radius: For outer diameter D < 25mm, the bending radius shall not be less than 4D; for outer diameter D ≥ 25mm, the bending radius shall not be less than 6D.
  • ○Conductor ●Insulation ○Sheath

DOWNLOAD CATEGORY SPECIFICATIONS


Parameter Table

Specification Conductor Structure (mm) Insulation Thickness (mm) Weave density(mm) Sheath Thickness (mm) Outer Diameter Lower Limit (mm) Outer Diameter Upper Limit (mm) Maximum Conductor Resistance at 20℃ (Ω/KM) Minimum Conductor Insulation Resistance at 70℃ (MΩ/KM)
2*1.0 1/1.13 0.6 80% 1.2 8.0 9.7 18.1 0.011
3*1.0 1/1.13 0.6 80% 1.2 8.4 10.1 18.1 0.011
4*1.0 1/1.13 0.6 80% 1.2 8.9 10.8 18.1 0.011
5*1.0 1/1.13 0.6 80% 1.2 9.6 11.6 18.1 0.011
6*1.0 1/1.13 0.6 80% 1.2 10.2 12.4 18.1 0.011
7*1.0 1/1.13 0.6 80% 1.2 10.2 12..4 18.1 0.011
8*1.0 1/1.13 0.6 80% 1.2 11.2 13.6 18.1 0.011
10*1.0 1/1.13 0.6 80% 1.2 13.0 15.7 18.1 0.011
12*1.0 1/1.13 0.6 80% 1.5 13.6 16.4 18.1 0.011
2*1.5 1/1.38 0.7 80% 1.2 8.9 10.7 12.1 0.011

Note:For more product information, please click on the PDF file.


Use Scenarios


Control Panel Wiring in Industrial Automation Environments
In industrial automation facilities, precise control cable performance is crucial for reliable machine operation and safety monitoring. KVVP copper core control cable is commonly deployed within control panels, connecting sensors, actuators, and controllers. Its copper braid shield provides effective protection against cross-talk and electromagnetic interference from adjacent high-power cables and motors. The cable’s rated voltage and temperature tolerances comply with automation industry standards, ensuring durable integration in harsh environments. System installers and maintenance engineers rely on this cable’s consistency and flexibility to streamline equipment wiring and optimize control circuit stability in complex manufacturing workflows.

Cabling Solutions for Electrical Equipment Repair and Upgrades
During onsite repairs or upgrading legacy electrical equipment, selecting a suitable shielded control cable is vital to restore or enhance operational reliability. KVVP cables serve as direct replacements or upgrade options, ensuring continued compliance with wiring regulations while improving interference protection. The copper braid shield and PVC sheath safeguard sensitive control signals in retrofitted machines under varied environmental conditions. Field technicians utilize this cable to maintain signal integrity during routine servicing and diagnostics, seamlessly incorporating it into existing harnesses and distribution board layouts. Electric cable manufacturers and power cable suppliers frequently recommend this cable for its proven track record in maintenance and refurbishment projects.


FAQ

What materials are used in KVVP copper core control cable construction?
The KVVP control cable features a high-purity oxygen-free copper core, polyethylene insulation, and a PVC sheath. Shielding includes aluminum foil plus a tin-plated copper mesh braid, ensuring durability and interference resistance. This combination suits demanding industrial control and monitoring circuits requiring reliable control cable performance.

Can KVVP cables be customized in terms of conductor configuration and size?
Yes, the KVVP copper core cable series offers multiple conductor configurations, ranging from 2×1.0 mm² to 12×1.0 mm² and 2×1.5 mm², with outer diameters between 1.2 and 8.0 mm. This flexibility allows industrial clients to select cables adapted to specific voltage and current requirements, enhancing the versatility of your electric cable installations.

What installation guidelines ensure optimal performance of KVVP copper core cables?
For proper installation, maintain a bending radius of at least four times the cable diameter (4D) for cables under 25 mm, or six times (6D) for larger diameters. Operating temperature should not exceed 70°C, and the laying temperature must remain above 0°C to prevent damage, ensuring long-term stability in industrial environments.

How does the shielding of KVVP copper core cables affect signal integrity in control circuits?
The dual shielding of aluminum foil combined with a high-density tin-plated copper mesh braid effectively reduces electromagnetic interference and noise. This shielding structure is critical for stable signal transmission in control rooms and electrical panels, making it a preferred choice in automation and monitoring where consistent control cable signal integrity is essential.

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